DP6000/DP6000S Medium Voltage Cable Harness Tester
The entire series supports 6kV withstand voltage/100GΩ insulation/1μΩ accuracy, modular 256-point expansion, and floating-point design to ensure safe testing of sensitive circuits in aerospace manufacturing.
Overview
- Two-wire and four- wire test
- Precise open/short test
- Conductance
- High current conduction test
- DCR test
- LCR test
- Insulation
- AC/DC hipot test
- ESD test
- Widely used in automotive PDUs, automotive battery FPCs, and medium voltage wire harnesses with relatively high voltage levels.
- Each port point can be set as a floating point, which can be used for PCB, wiring harness, and FPC testing with sensitive devices.
Features
- Support both 2-wire and 4-wire test, any point can be configured as an excitation or sampling terminal
- 5basic test modes (OS/DCR/IR/HIPOT/LCR/ESD) and more than 10 expansion function modes
- Intelligent graphic editing visually performs test points configuration on connector graphics
- High-speed point finding and voice broadcasting, built-in multimeter can be used in any port.
- System self-testing, used for fault diagnosis.
- 4-wire conduction test, minimum resolution 1μΩ
- Insulation test up to 50GΩ
- Voltage withstand test with 8-level arc detection function
- LCR test frequency 50Hz~10kHz
- Maximum 3kV DC/2.5kV AC withstand voltage test
- Built in programmable 0~10V/1A DC low voltage source
- ESD test adopts 1mA constant current test method (universal standard)
- IO port with multi-channel electromagnetic valve drive capability
- Support test point floating
Software & interfaces
- User access management: administrators/programmers/operators three-level permissions
- 500 different projects management
- Self-learning test points to locate the connection relationship between points
- Support self-learning or manually divided test network segment
- Report print and edit, support printing in PDF and WORD formats
- Allow to configurate test network segment and parameters. Users can configure parameters for OS, insulation test, etc
- Built-in multimeter can be used in any port.
- Support high-speed point finding and voice broadcasting
- Relay life detection
- PTC/NTC temperature conversion
- 16-bit IO port input and output
- Database and docking with MES
Application
- Military wiring harness
- Aerospace cable/wiring harness, aerospace cable/wiring harness
- Electric vehicle PDU
- Electric vehicle battery pack FPC
- With sensitive components FPC or PCB
DP6000 DP6000S Battery pack wire and cable harness test
DP6000 DP6000S New energy bus wire harness electrical testing
DP6000 DP6000SAviation connector cable and wire harness test
Specification
| Model | DP6000/DP6000S | ||
| Measuring Mode | Inner four-wire + outer four-wire | ||
| Maximum number of test points | 256/128 | ||
| AC Output Voltage | 25V-2000V | ||
| DC Output Voltage | 25V-3000V | ||
| High Voltage Output Accuracy | ±3% | ||
| High Voltage Measurement Accuracy | ±3% | ||
| High Voltage Measurement Time | 0.02s – 60s, user delay not included | ||
| Low Voltage Measurement Time | 0.02s – 60s, user delay not included | ||
| O/S Measurement Time | 5mS (192 points, user delay not included) | ||
| Test items and range | O/S, Intermittence O/S, Quick Intermittence Open Circuit |
2kΩ-100kΩ | |
| Inner Four-wire Test Conductance | 0.1Ω-300kΩ | ||
| Outer Four-wire Conductance Test | Measurement Range | 1uΩ-300kΩ | |
| Current Signal | ≤1A | ||
| AC Hipot Leakage Current | 0.01mA-10mA | ||
| DC Hipot Leakage Current | 1uA-5mA | ||
| DC Hipot Insulation Resistance | 1MΩ-10GΩ | ||
|
DC Resistance
|
Measurement Range | 0.1Ω-1MΩ | |
| Level Signal | 0-4V | ||
| Current Signal | ≤2mA | ||
| Capacitances Measurement Range | 10pF-100uF | ||
| Resistance Measurement Range | 0.1Ω-1MΩ | ||
| LCR
|
Inductance Measurement Range | 10nH~100H | |
| Frequency Signal | 50Hz/60Hz/100Hz/120Hz/1kHz/10kHz | ||
| Range Mode | AUTO/HOLD | ||
| Level Signal | 0.1/0.3V/1V | ||
| Single-Side Test | Yes | ||
| O/S Terminal Judge | Yes | ||
| Advanced Functions | Programmable continuous test/ Automatic point search/ Auto-diagnosis | ||
| Test Scan Mode | Automatic/manual/external | ||
| Measurement Signal | low voltage measurement signal | ||
| Storage Memory | Number of test file up to 500 sets | ||
| OS Voltage | 5V | ||
| Panel | System/ Rapid/ Edit/ Function | ||
| Indicator | Pass/ Fail HV LED red-green indicator lights/ Screen Display/ Sound | ||
| Dimension (W*H*D) | 483*265*510mm（6000）/483*183*510mm（6000S） | ||
| Weight | 22kg（6000）/17kg（6000S） | ||
