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DP9000 6kV High Voltage Compact Wire/Cable Harness Tester
DP9000 compact HV tester: 6kV withstand, 1μΩ precision, 50GΩ insulation. Enhances aerospace distributed testing efficiency with 80-point scalability.
DP9000 Overview
DP9000 6kV High Voltage Compact Wire/Cable Harness Tester is a compact all-in-one test station built for high-voltage wire and cable harness quality verification in new energy, rail transit and industrial manufacturing.
DP9000 series compact high-voltage wire/cable harness tester has a maximum voltage of 5kV AC/6kV DC. DP9000 test system support two-wire and four-wire test, precise OS test, maximum 1A high current conduction test, DCR test, LCR test, IR test, AC/DC withstand voltage test, ESD test.
The tester is used in testing various high-voltage wire harness, high-voltage connector. DP9000 distributed models is used in distributed cable harness test for industries such as aerospace, high-speed trains, and ships This test system follows relevant IEC standards for electrical safety test equipment.
DP9000 6kV High Voltage Compact Wire/Cable Harness Tester Features
- Support both 2-wire and 4-wire test, any point can be configured as an excitation or sampling terminal
- 5basic test modes (OS/DCR/IR/HIPOT/LCR/ESD)
- Automatic graphic editing, voice point finding, built-in multimeter can be used in any port.
- A multifunctional IO board to achieve one-stop test in charging guns/PDUs
- System self-testing, used for fault diagnosis.
- 4-wire conduction test, minimum resolution 1μΩ
- Insulation test up to 50GΩ
- Voltage withstand test with 8-level arc detection function
- LCR test frequency 50Hz~10kHz
- Maximum 6kV DC/5kV AC withstand voltage test
- Built in programmable 0~10V/1A DC low voltage source
- ESD test adopts 1mA constant current test method (universal standard)
- IO port with multi-channel electromagnetic valve drive capability
Software & interfaces
- User access management: administrators/programmers/operators three-level permissions
- 500 different projects management
- Self-learning test points to locate the connection relationship between points
- Support self-learning or manually divided test network segment
- Report print and edit, support printing in PDF and WORD formats
- Allow to configurate test network segment and parameters. Users can configure parameters for OS, insulation test, etc
- Relay life detection
- PTC/NTC temperature conversion
- 16-bit IO port input and output
- Database and docking with
DP9000 6kV High Voltage Compact Wire/Cable Harness Tester Applications
- Tests of high-voltage cables and connectors for electric vehicles
- PDU test for electric vehicles
- AC/DC charging gun and station test
- Rail transit distributed test
- Military and nuclear cable test
- The DP9000 6kV High Voltage Compact Wire/Cable Harness Tester combines dielectric withstand, insulation resistance and continuity checks in one compact unit, saving valuable floor space on production lines. Operators can create and save custom test recipes for different harness models, and all measurement data can be logged and exported for full quality traceability. This harness tester is widely used for batch incoming inspection and final QC before high-voltage cable assemblies are shipped to customers. It helps detect hidden insulation defects and poor connections that may cause safety hazards under operating voltage.
DP9000 HV cable tester used in warship and ship harness testing
DP9000 High voltage connector wire harness test
DP9000 Rail Transit cable harness test,Rail Transit wire harness test
Specifications
| Model | DP9000 | ||
| Measuring Mode | Inner four-wire + outer four-wire | ||
| Maximum number of test points | 80 | ||
| AC Output Voltage | 50-5kV AC | ||
| DC Output Voltage | 50-6kV DC | ||
| High Voltage Output Accuracy | ±3% | ||
| High Voltage Measurement Accuracy | ±3% | ||
| High Voltage Measurement Time | 0.02s – 60s, user delay not included | ||
| Low Voltage Measurement Time | 0.02s – 60s, user delay not included | ||
| O/S Measurement Time | 300mS (80 points, user delay not included) | ||
| Test items and range | O/S, Intermittence O/S, Quick Intermittence Open Circuit |
2kΩ-100 kΩ | |
| Inner Four-wire Test Conductance | 0.1Ω-1MΩ | ||
| Outer Four-wire Conductance Test | Measurement Range | 1μΩ-100Ω | |
| Current Signal | ≤1A | ||
| AC Hipot Leakage Current | 0.01mA-10mA | ||
| DC Hipot Leakage Current | 0.1μA-5mA | ||
| DC Hipot Insulation Resistance | 1MΩ-5GΩ | ||
| Measurement Range | 100mΩ-20MΩ | ||
| DC Resistance | Level Signal | 0-5V | |
| Current Signal | ≤10mA | ||
| Capacitances Measurement Range | 10pF-100mF | ||
| Resistance Measurement Range | 100mΩ-20MΩ | ||
| LCR
|
Inductance Measurement Range | 10nH~100H | |
| Frequency Signal | 50Hz/60Hz/100Hz/120Hz/1kHz/10kHz | ||
| Range Mode | AUTO/HOLD | ||
| Level Signal | 0.1/0.3V/1V | ||
| Diode/Zener diodes | Test Range | 0-80V | |
| Test Signal | 1mA/80V | ||
| Single-Side Test | Yes | ||
| O/S Terminal Judge | Yes | ||
| Advanced Functions | Programmable continuous test/ Automatic point search/ Auto-diagnosis | ||
| Test Scan Mode | Automatic/manual/external | ||
| Measurement Signal | low voltage measurement signal | ||
| Storage Memory | Number of test file up to 500 sets | ||
| OS Voltage | 5V | ||
| Panel | System/ Rapid/ Edit/ Function | ||
| Indicator | Pass/ Fail HV LED/ red-green indicator lights/ Screen Display/ Sound | ||
| Dimension (W*H*D) | 500*420*400 mm | ||
| Weight | 25 kg | ||
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