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DP5000X-D Distributed Wire/Cable Harness Tester
DP5000X-D Distributed Wire/Cable Harness Tester

DP5000X-D Distributed Wire/Cable Harness Tester

DP5000X-D Distributed Wire/Cable Harness Tester, 20k-point expansion for spacecraft-grade harness verification.

DP5000X-D Overview

DP5000X-D Distributed Wire/Cable Harness Tester supports two-wire and four-wire testing.
Available test items include precise open/short test, conductance test, high-current conduction test, DCR test, LCR test, insulation resistance test, AC/DC hipot test and ESD test.

It covers FPC testing for flexible circuit boards used in consumer electronics and electric vehicles, as well as conventional automotive wire and cable harness inspection.
This DP5000 distributed tester performs distributed cable harness testing for aerospace, transportation and marine applications.

The DP5000X-D Distributed Wire/Cable Harness Tester delivers full test traceability for every harness batch. All measurement logs are securely stored in the built-in database, enabling quality audit and data analysis. Its distributed architecture reduces wiring complexity on production lines and lowers installation cost for multi-station harness inspection projects.

DP5000X-D Overview

DP5000X‑D Distributed Wire/Cable Harness Tester delivers powerful functions to meet diverse test requirements. It adopts the four‑wire method to maximize the utilization of test points. Distributed architecture supports up to 20,000 extended test points, with a modular test board design for simple and flexible expansion.

  • Minimum resolution for on‑resistance test: 10μΩ
  • Programmable low‑voltage power supply: 0~10V / 1A
  • Programmable high‑voltage power supply: 0~1500V DC / 1000V AC
  • ESD component test: 1mA constant‑current excitation, test range 0~100V
  • LCR test with test frequency ranging from 50Hz to 10kHz

Software & Interfaces

Three‑level user access management for administrators, programmers and operators; supports storage of up to 500 independent projects. The system features self‑learning of test points to identify point‑to‑point connection relationships. Test network segments can be defined automatically via self‑learning or manually. Visual graphic editing enables test point configuration directly on connector diagrams. Users can customize network segments and parameters for open/short and insulation tests.

Built‑in system self‑diagnosis helps detect equipment faults. A built‑in multimeter is available on any test port. Additional capabilities include high‑speed point searching, voice prompt broadcasting and relay life monitoring. It supports PTC/NTC temperature conversion and 16‑bit IO input & output. Test reports can be edited and exported as PDF or Word files. The system database supports seamless MES docking.

DP5000X-D Applications

DP5000X-D Distributed Wire/Cable Harness Tester is widely deployed for distributed wiring harness inspection across high-reliability industries:

  • Distributed harness testing for spacecraft and satellites
  • Aircraft distributed wiring harness testing
  • Rail transit distributed wiring harness testing
  • Automotive wire harness and EV FPC testing
  • Marine cable harness distributed verification

DP5000X-D Specification

Model DP5000X-D
Measuring Mode Inner four-wire + outer four-wire
Maximum number of test points 1024/512
AC Output Voltage 50-1000 V
DC Output Voltage 0-1500 V
High Voltage Output Accuracy ±3%
High Voltage Measurement Accuracy ±3%
High Voltage Measurement Time 0.02s – 60s, user delay not included
Low Voltage Measurement Time 0.02s – 60s, user delay not included
O/S Measurement Time 500μS (1024 points, user delay not included)
Test items and range O/S, Intermittence O/S,
Quick Intermittence Open Circuit
2kΩ-100 kΩ
Inner Four-wire Test Conductance 0.1Ω-1MΩ
Outer Four-wire Conductance Test

 

Measurement Range 10uΩ-300kΩ
Current Signal ≤1A
AC Hipot Leakage Current 0.01mA-10mA
DC Hipot Leakage Current 1uA-5mA
DC Hipot Insulation Resistance 1MΩ-5GΩ
 

DC Resistance

 

Measurement Range 0.1Ω-1MΩ
Level Signal 0-4V
Current Signal ≤2mA
 

 

LCR

 

 

 

Capacitances Measurement Range 10pF-100uF
Resistance Measurement Range 100mΩ-20MΩ
Inductance Measurement Range 10nH~100H
Frequency Signal 50Hz/60Hz/100Hz/120Hz/1kHz/10kHz/50kHz
Range Mode AUTO/HOLD
Level Signal 0.1/0.3V/1V
Diode/Zener diodes Test Range 0-80V
Test Signal 1mA
Single-Side Test Yes
O/S Terminal Judge Yes
Advanced Functions Programmable continuous test/ Automatic point search/ Auto-diagnosis
Test Scan Mode Automatic/manual/external
Measurement Signal low voltage measurement signal
Storage Memory Number of test file up to 500 sets
OS Voltage 5V
Panel System/ Rapid/ Edit/ Function
Indicator Pass/ Fail HV LED red-green indicator lights/ Screen Display/ Sound
Dimension (W*H*D) 483*265*510mm(5000)/483*183*510mm(5000S)
Weight 22kg(5000)/17kg(5000S)

 

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