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DP3115B 1-channel Air Leakage Tester 100kPa per channel
DP3115B 1-channel Air Leakage Tester 100kPa per channel
DP3115B-4 4-channel Air Leakage Tester 0-2kPa
DP3115B-4 4-channel Air Leakage Tester back panel
DP3115B 4-channel Air Leakage Tester

DP3115B Air Leakage Tester

DP3115B Air Leakage TesterDP3115B 1-channel Air Leakage Tester 100kPa per channel

Overview

DP3115B series is an air tightness tester developed specifically for the new energy vehicle industry. It adopts a mature multi-channel differential pressure design, which is far less susceptible to temperature fluctuation and other external environmental interference.

This design delivers outstanding high test accuracy and excellent long-term stability even in busy factory workshop conditions. Equipped with an intuitive color touchscreen, it supports flexible parameter configuration, full test data storage and programmable test pressure settings. It also comes with standard PC and PLC communication interfaces for seamless connection to factory control systems and host computers.

DP3115B is a differential pressure air tightness tester used for air tightness inspection of various machined components and finished assemblies. It greatly enhances leak detection ability and helps manufacturers realize full automation of the production inspection station. This instrument is fitted with a high-sensitivity differential pressure sensor and thermally resistant pneumatic valves. Automatic self-checks for pneumatic valve operation and sensor sensitivity are executed in every single test cycle to prevent equipment drift and unreliable readings.

Its built-in self-test circuit provides excellent functional protection and operational safety. With standard error correction and error reduction functions, the system effectively shortens the overall test cycle and improves throughput. Suitable for a wide variety of test products, it can accurately display real-time test pressure, differential pressure and leakage rate directly on the touchscreen.

The DP3115B air leakage tester supports stable differential pressure measurement under repeated continuous production cycles. It features flexible multi-channel configuration, reliable data recording and standard industrial communication interfaces to integrate seamlessly into automated EOL test stations. Built strictly for mass production quality control, it quickly identifies tiny leaks for EV and energy storage components. By catching micro leaks at the end of production, it helps manufacturers reduce defective product outflow, lower after-sales risk and maintain consistent product quality in high-volume manufacturing lines.

The DP3115B Air Leakage Tester stands out among differential pressure leak testers due to its stable performance in high-cycle production environments. It is widely adopted by EV component manufacturers to conduct reliable air tightness inspection for mass quality control.

Features

  • Test pressure programmable
  • 5.4 inch touch screen, Chinese/English operation interface
  • The waveform graph is displayed to facilitate the analysis of the inspection process
  • The differential pressure resolution is 0.1Pa, and high accuracy
  • Multi-channel parameterization and storage
  • 8 channels of IO control signals, convenient for PLC docking
  • Single-channel and 4-channel testing options for efficient multi-station testing
  • It has a manual test mode and an automatic test mode
  • External interface RS232/LAN
  • 10,000 sets of test data can be saved, and test results can be queried by date
  • It has rich data statistics and analysis functions
  • It has the function of power-off memory protection
  • Standard test pressure 10~100 kPa (negative pressure optional)

Application

  • IP67 waterproof test for car charging gun and PDU
  • Automotive wiring harness and waterproof connector IP67 waterproof test
  • Air tightness test for 3C products

Specification

Model DP3115B DP3115B-4
Test channel no. single channel 4-channel
Differential pressure test Minimum display standard: 0.1Pa
sensor range standard: ±2000 Pa
Sensor pressure standard: ± 2000 Pa
Display accuracy ±5%rdg. ±0.05%f.s.
Direct pressure test Minimum display standard: 0.1kPa
Sensor setting standard:0-100 kPa
Test pressure 10k-100kPa
Display accuracy ±5%rdg. ±2% f.s.
Leakage rate setting Leakage rate unit setting Pa/min Pa/s
The upper limit of leakage 0~999.9Pa/mine
Time Setting range 0~999.9s
Resolution 0.1s
Power supply AC100~240V ± 10%; Frequency: 50/60Hz
Pressure source using a high flow, high pressure, and clean air pressure source. Connect the stable air adjusted by the pressure regulating valve
Pilot pressure using clean air regulated to a pressure range of 400~700kPa
Pipe connection diameter (test pressure source, test sample pipe, standard sample pipe) 6mm nylon pipe (drive pressure) 8mm quick plug joint (connect drive pressure source with 8mm outer diameter nylon pipe)
Control I/O interface open collector specification interface and relay output
Communication RS232
Environmental temperature and humidity usage temperature of 5-40 ° C, storage temperature -20~70C; below 80% RH, but without condensation
USB Using USB to copy measurement data
Host size 417mm(L)*281mm(w)*197mm(H)
Standard assembly (back) air filter for driving pressure

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