



DP3115B Air Leakage Tester
DP3115B Air Leakage TesterDP3115B 1-channel Air Leakage Tester 100kPa per channel
Overview
DP3115B series is an air tightness tester developed specifically for the new energy vehicle industry. It adopts a mature multi-channel differential pressure design, which is far less susceptible to temperature fluctuation and other external environmental interference.
This design delivers outstanding high test accuracy and excellent long-term stability even in busy factory workshop conditions. Equipped with an intuitive color touchscreen, it supports flexible parameter configuration, full test data storage and programmable test pressure settings. It also comes with standard PC and PLC communication interfaces for seamless connection to factory control systems and host computers.
DP3115B is a differential pressure air tightness tester used for air tightness inspection of various machined components and finished assemblies. It greatly enhances leak detection ability and helps manufacturers realize full automation of the production inspection station. This instrument is fitted with a high-sensitivity differential pressure sensor and thermally resistant pneumatic valves. Automatic self-checks for pneumatic valve operation and sensor sensitivity are executed in every single test cycle to prevent equipment drift and unreliable readings.
Its built-in self-test circuit provides excellent functional protection and operational safety. With standard error correction and error reduction functions, the system effectively shortens the overall test cycle and improves throughput. Suitable for a wide variety of test products, it can accurately display real-time test pressure, differential pressure and leakage rate directly on the touchscreen.
The DP3115B air leakage tester supports stable differential pressure measurement under repeated continuous production cycles. It features flexible multi-channel configuration, reliable data recording and standard industrial communication interfaces to integrate seamlessly into automated EOL test stations. Built strictly for mass production quality control, it quickly identifies tiny leaks for EV and energy storage components. By catching micro leaks at the end of production, it helps manufacturers reduce defective product outflow, lower after-sales risk and maintain consistent product quality in high-volume manufacturing lines.
The DP3115B Air Leakage Tester stands out among differential pressure leak testers due to its stable performance in high-cycle production environments. It is widely adopted by EV component manufacturers to conduct reliable air tightness inspection for mass quality control.
Features
- Test pressure programmable
- 5.4 inch touch screen, Chinese/English operation interface
- The waveform graph is displayed to facilitate the analysis of the inspection process
- The differential pressure resolution is 0.1Pa, and high accuracy
- Multi-channel parameterization and storage
- 8 channels of IO control signals, convenient for PLC docking
- Single-channel and 4-channel testing options for efficient multi-station testing
- It has a manual test mode and an automatic test mode
- External interface RS232/LAN
- 10,000 sets of test data can be saved, and test results can be queried by date
- It has rich data statistics and analysis functions
- It has the function of power-off memory protection
- Standard test pressure 10~100 kPa (negative pressure optional)
Application
- IP67 waterproof test for car charging gun and PDU
- Automotive wiring harness and waterproof connector IP67 waterproof test
- Air tightness test for 3C products
Specification
| Model | DP3115B | DP3115B-4 | |
| Test channel no. | single channel | 4-channel | |
| Differential pressure test | Minimum display | standard: 0.1Pa | |
| sensor range | standard: ±2000 Pa | ||
| Sensor pressure | standard: ± 2000 Pa | ||
| Display accuracy | ±5%rdg. ±0.05%f.s. | ||
| Direct pressure test | Minimum display | standard: 0.1kPa | |
| Sensor setting | standard:0-100 kPa | ||
| Test pressure | 10k-100kPa | ||
| Display accuracy | ±5%rdg. ±2% f.s. | ||
| Leakage rate setting | Leakage rate unit setting | Pa/min Pa/s | |
| The upper limit of leakage | 0~999.9Pa/mine | ||
| Time | Setting range | 0~999.9s | |
| Resolution | 0.1s | ||
| Power supply | AC100~240V ± 10%; Frequency: 50/60Hz | ||
| Pressure source | using a high flow, high pressure, and clean air pressure source. Connect the stable air adjusted by the pressure regulating valve | ||
| Pilot pressure | using clean air regulated to a pressure range of 400~700kPa | ||
| Pipe connection diameter | (test pressure source, test sample pipe, standard sample pipe) 6mm nylon pipe (drive pressure) 8mm quick plug joint (connect drive pressure source with 8mm outer diameter nylon pipe) | ||
| Control I/O interface | open collector specification interface and relay output | ||
| Communication | RS232 | ||
| Environmental temperature and humidity | usage temperature of 5-40 ° C, storage temperature -20~70C; below 80% RH, but without condensation | ||
| USB | Using USB to copy measurement data | ||
| Host size | 417mm(L)*281mm(w)*197mm(H) | ||
| Standard assembly (back) | air filter for driving pressure | ||