DP6000/DP6000S Medium Voltage Cable Harness Tester
DP6000 medium voltage cable harness tester supports 2kV AC / 3kV DC hipot, floating-point test for aerospace sensitive circuits.
Overview
DP6000/DP6000S Medium Voltage Cable Harness Tester integrates comprehensive test functions for medium-voltage wiring harness quality control.
It supports two-wire and four-wire testing, including precise open/short test, continuity test, high-current conduction test, DCR test, LCR test, insulation resistance test, AC/DC hipot test and ESD test.
Widely used in automotive PDUs, automotive battery FPCs, and medium‑voltage wire harnesses with relatively high voltage levels. Each port can be configured as a floating point, suitable for PCB, wiring harness and FPC testing with sensitive components.
The DP6000/DP6000S Medium Voltage Cable Harness Tester supports programmable test workflows and automated pass/fail judgment to streamline your harness quality inspection on production lines. This medium voltage cable harness tester can automatically generate test reports to simplify quality audit for military and aerospace production lines.
This medium voltage cable harness tester delivers reliable multi-functional testing for high-reliability wiring assemblies. Compare performance with our other cable harness tester models for different voltage grades. It complies with wiring harness test requirements defined in IEC standards.
DP6000 Series Features
- Supports both 2-wire and 4-wire testing; any channel can be set as an excitation or sampling terminal.
- 6 basic test modes (OS / DCR / IR / HIPOT / LCR / ESD) plus over 10 extended functional modes.
- Intelligent graphic editing for visual test point configuration on connector diagrams.
- High-speed point searching with voice prompt; built-in multimeter works on any port.
- System self-test for equipment fault diagnosis.
- 4-wire conduction test with minimum resolution of 1 μΩ.
- Insulation resistance test up to 50 GΩ.
- Withstand voltage test equipped with 8-level arc detection.
- LCR test frequency range: 50 Hz ~ 10 kHz.
- Max. 3 kV DC / 2.5 kV AC withstand voltage test.
- Integrated programmable 0~10 V / 1 A DC low-voltage source.
- ESD test adopts 1 mA constant-current test method (universal industry standard).
- IO ports support multi-channel solenoid valve driving.
- Supports test point floating function.
Software & Interfaces
- Three-level user permission management: administrator, programmer and operator.
- Storage for up to 500 distinct test projects.
- Self-learning test points to identify wiring relationships between terminals.
- Supports self-learning or manual segmentation of test network segments.
- Editable test reports; supports PDF and Word export & print.
- Customizable network segments and parameters for OS, insulation tests and more.
- Relay life monitoring function.
- PTC / NTC temperature conversion.
- 16-bit IO input and output.
- Database connectivity and MES system integration.
DP6000 Series Applications
- DP6000/DP6000S Medium Voltage Cable Harness Tester is suitable for quality inspection of military wiring harness, aerospace cable harness, EV PDU, EV battery pack FPC, as well as FPC and PCB assembled with sensitive components.
- Military wiring harness
- Aerospace cable & wiring harness
- Electric vehicle PDU
- Electric vehicle battery pack FPC
- FPC or PCB with sensitive components
DP6000 Series Specification
| Model | DP6000/DP6000S | ||
| Measuring Mode | Inner four-wire + outer four-wire | ||
| Maximum number of test points | 256/128 | ||
| AC Output Voltage | 25V-2000V | ||
| DC Output Voltage | 25V-3000V | ||
| High Voltage Output Accuracy | ±3% | ||
| High Voltage Measurement Accuracy | ±3% | ||
| High Voltage Measurement Time | 0.02s – 60s, user delay not included | ||
| Low Voltage Measurement Time | 0.02s – 60s, user delay not included | ||
| O/S Measurement Time | 5mS (192 points, user delay not included) | ||
| Test items and range | O/S, Intermittence O/S, Quick Intermittence Open Circuit |
2kΩ-100kΩ | |
| Inner Four-wire Test Conductance | 0.1Ω-300kΩ | ||
| Outer Four-wire Conductance Test | Measurement Range | 1uΩ-300kΩ | |
| Current Signal | ≤1A | ||
| AC Hipot Leakage Current | 0.01mA-10mA | ||
| DC Hipot Leakage Current | 1uA-5mA | ||
| DC Hipot Insulation Resistance | 1MΩ-10GΩ | ||
|
DC Resistance
|
Measurement Range | 0.1Ω-1MΩ | |
| Level Signal | 0-4V | ||
| Current Signal | ≤2mA | ||
| Capacitances Measurement Range | 10pF-100uF | ||
| Resistance Measurement Range | 0.1Ω-1MΩ | ||
| LCR
|
Inductance Measurement Range | 10nH~100H | |
| Frequency Signal | 50Hz/60Hz/100Hz/120Hz/1kHz/10kHz | ||
| Range Mode | AUTO/HOLD | ||
| Level Signal | 0.1/0.3V/1V | ||
| Single-Side Test | Yes | ||
| O/S Terminal Judge | Yes | ||
| Advanced Functions | Programmable continuous test/ Automatic point search/ Auto-diagnosis | ||
| Test Scan Mode | Automatic/manual/external | ||
| Measurement Signal | low voltage measurement signal | ||
| Storage Memory | Number of test file up to 500 sets | ||
| OS Voltage | 5V | ||
| Panel | System/ Rapid/ Edit/ Function | ||
| Indicator | Pass/ Fail HV LED red-green indicator lights/ Screen Display/ Sound | ||
| Dimension (W*H*D) | 483*265*510mm（6000）/483*183*510mm（6000S） | ||
| Weight | 22kg（6000）/17kg（6000S） | ||
