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HT1040X--IV-automatic-test-tooling
HT1040X--IV-automatic-test-tooling
IV Testing Fixture Offline Inspection System

IV Automatic Test Tooling HT1040X Series

IV Automatic Test Tooling HT1040X Series delivers accurate, traceable PV module IV testing.

IV Automatic Test Tooling

V Automatic Test Tooling HT1040X Series is used in the IV automatic test system.
By adopting the Kelvin four-wire test principle, it can test resistance online, reducing resistance loss during the testing process and making the IV power test results more accurate and valid.

This capability helps minimize power loss caused by abnormal equipment.
The resistance of the male and female headers of the online test fixture is recorded in real time with an RFID chip, determining whether it meets the qualification standards.

This ensures a one-to-one correspondence with the components and uploads the data to the MES system.
It enables traceability of the entire IV testing process and provides big data analysis for the enterprise.

This test tooling supports flexible configuration for different PV module types, including half-cut modules and multi-busbar modules.
Its RFID traceability function records fixture status continuously, helping factories schedule maintenance proactively and avoid unexpected test deviation.

Compatible with mainstream PV IV testers, it can be integrated smoothly into automated production lines.
Real-time data synchronized to MES brings standardized quality control and facilitates batch power sorting for PV manufacturers.

Test Tooling Features

  • By Adopt Kelvin four-wire testing principle, we significantlyreducing the drift of IV power test results caused by two-wire testing.
  • RFID chip technology combined witha high-precision low-resistance tester, enables data tracking and real-time resistance monitoring.
  • By integrating with the MES data system, we can achieve traceability throughout the entire IV testing process and provide enterprises with big data analysis.
  • It can be applied to all specifications of PV modules.
  • Adopt a cable – free design and can customize solutions according to the actual needs of customers.
  • Compatible with robotic systems for automatic loading and unloading, eliminating the need for manual labor to achieve full automation.

Test Tooling Applications

Mechanical arm upper and lower

HT1040-44 jig and fixture can be perfectly matched with robotic arm to automate the loading and unloading process, eliminating the need for manual labor and achieving automated production. Compared to conventional tooling, the automatic HT1040-44 test results are more stable.

Mechanical arm upper and lower-2

The HT1040-44 jig and fixture can be seamlessly integrated with a robotic arm to automate the loading and unloading processes, eliminating the need for manual labor and achieving full automation in production. Compared to conventional tooling, the automatic HT1040-44 test results are more consistent and stable.

KEY CLIENTS

  • Trina Solar
  • LONGi (Vietnam PV)
  • Risen
  • JA Solar Technology
  • Zhongli TengHui
  • Taizhou Zhonglai
  • Cecep Solar Energy Technology (Zhenjiang)
  • Zibo JingyouPV
  • DAS Solar (Quzhou)
  • Yangzhou Jinghua
  • Hefei Zhongnan Photovoltaic,etc.

 

Multi-Channel Expansion

Supports multi-channel expansion to meet the requirements of parallel IV testing for multiple PV modules. It can work with several groups of probes simultaneously, greatly boosting testing throughput for high-volume solar production lines. Flexible channel configuration allows users to expand test stations according to production capacity plans, without replacing the core test system.

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IV Automatic Test Tooling HT1040X Series is used in the IV automatic test system.
By adopting the Kelvin four-wire test principle, it can test resistance online.
This design reduces resistance loss during the testing process and makes the IV power test results more accurate and valid.

This capability helps minimize power loss caused by abnormal equipment.
The resistance of the male and female headers of the online test fixture is recorded in real time with an RFID chip.
The system judges whether the fixture meets the qualification standards.

It ensures a one-to-one correspondence with the components and uploads the data to the MES system.
It enables traceability of the entire IV testing process and provides big data analysis for the enterprise.

This test tooling supports flexible configuration for different PV module types, including half-cut modules and multi-busbar modules.
Its RFID traceability function records fixture status continuously.
It helps factories schedule maintenance proactively and avoid unexpected test deviation.

Compatible with mainstream PV IV testers, it can be integrated smoothly into automated production lines.
Real-time data synchronized to MES brings standardized quality control.
It also facilitates batch power sorting for PV manufacturers.

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